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Station to station transfer of doors with servo motor based Gantry

HomeSuccess StoryStation to station transfer of doors with servo motor based Gantry
Station to station transfer of doors with servo motor based Gantry

Challenges

Safe gripping for sheet metal components prone to bending or being flexible while handling

Transfer from one station to another. Position sensing in case failure or breakdown

Precise placement with tolerance of 2 mm. Change orientation from horizontal to vertical to take door to further processing

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Challenge & Innovations

Safe gripping for sheet metal components prone to bending or being flexible while handling

Fine Handling

Lift

Innovative gripper was developed with two PU Jaws which clamp the component and also factor in bow shape formed during lifting.

 

Transfer from one station to another on the weld shop

Fine Handling

Transfer

Specialised induction motor based gantry was developed for smooth transfer from  one station to another.

 

Position sensing in case failure or breakdown

Fine Handling

Transfer

Position sensor were already provided however in case of failure/breakdown system was not able determine its position/home position, Advanced encoder was installed with enabled gantry system to automatically determine its position and continue with the process.

Precise placement on the fixture

Fine Handling

Transfer

Encoder not only solved the home position problem but it also helps to achieve precise placement.

Change orientation from horizontal to vertical to take door to further processing

Fine Handling

Place

At the end of the Gantry door was required to be made vertical from its horizontal position, Innovative Turn table was developed to change the orientation and column mounted manipulator was provided to quickly pick the component and transfer to next process.

 

Benefits

Cost-effective Solution

Ensures safety to the operator

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