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Handling seven variants of body in white components on the welding line

HomeSuccess StoryHandling seven variants of body in white components on the welding line

Success Story

Client wanted a solution to transfer BIW components from one welding station to other

Cost-effective solution to handle 7 Variants

Safe gripping for sheet metal components prone to bending or being flexible while handling

Get in touch: +(91) 88888 08971

Challenge & Innovations

Cost-effective solution to handle 7 Variants of components of BIW components

Fine Handling

Clamp

Fine Handling  identified common points in each component and developed innovative tackle to handle all 7 variants.

Client wanted a solution which could help them to transfer BIW components from one welding station to other, Solution with a cost-effectively

Fine Handling

Clamp

Fine Handling developed a project with 6 identical Telescopic manipulator with orientation change mechanism and up and down functionality.

 

Safe gripping for sheet metal components prone to bending or being flexible while handling

Fine Handling

Lift

Fine Handling factored in the change in dimensions due to flexibility of the components and Gripping system was designed to handle components to adjust to change in dimension.

Providing up down Functionality without high cost solutions

Fine Handling

Place

To provide up down Functionality by way of pneumatics was turning out to be costly. Air motor were provided along with chain and hoist to control the costs.

 

The fixtures for weld stations had wheels which created misalignment when mounting of components

Fine Handling

Place

Fine Handling developed a under track for fixtures, which kept all fixtures aligned to each other and placing component became easy.

 

 

Benefits

Eliminated damages to testing machine pivot arising out of the improper mounting

Eliminated risk of injury to the operators

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